Cigars: Processing Tobacco

Why Process Tobacco?

After being harvested and cured, tobacco just isn’t absolutely stabilized and cannot be stored long. It must subsequent be fermented. Fermentation is a posh process, but to make a protracted story short, one can say that it is a transformation of the chemical elements by oxydation.

Fermentation and Aging

Fermentation is a pure transformation of the chemical parts that stabilizes the raw material. The process is relatively deep and fairly fast. When well fermented, a tobacco can be stored for years with out damage.

Growing older is a gradual natural evolution , during which time the tobacco goes to enhance its characteristics and to lose its “green” taste. As soon as blended in a cigar, the tobacco deserves a new interval of ageing with the intention to attain a great balance between the mix components.

Why Ferment Tobacco?

Past stabilization and storage capability, fermentation makes the tobacco lose its raw and green style that nobody would really like.

Who can ferment tobacco ?

It is simple to develop a few tobacco plants in your backyard in the event you like gardening. But if you wish to process it for smoking, you will need to ferment it. If not, you’ll have some bother with the taste. To ferment your tobacco properly, you need either massive quantities (hundreds of kilos) to build a bulk quantity for pure processing, or expensive equipment for artificial fermentation. Our recommandation is to develop petunias (ornamental tobacco plants, with a number of colourful blossoms) and to purchase Wholesale Cigars to get pleasure from your smoke!

How you can Ferment Tobacco?

To process a natural fermentation, tobacco is piled up. The burden and the natural moisture content material enable the fermentation to start out in the middle of the pile. The temperature goes up. When the focused temperature is reached, the pile is damaged and rebuilt, the outside tobacco stepping intoside and vice versa. And that as many instances as is necessary, until the whole pile is properly fermented. Some heavy tobaccos can want as much as six turnings. It takes months to ferment them correctly.

Fermentation and Rotting

Don’t be afraid when reading that tobacco is fermented! Tobacco is not going to be rotten! Just stabilized and smokeable with out giving you nausea. Fermentation considerably improves the unique taste.

Fermentation and High quality

Every tobacco has its own fermentation procedure. The primary factors that define the process are the feel of the fabric, and the utilization of the tobacco afterwards. Light wrappers and full bodied fillers should not fermented the same way.

Fermentation and Temperature

Humid tobacco leaves put in a pile are going to begin fermenting, giving out heat. The control of the temperature inside the pile is a key factor of success. If the temperature goes too high, the tobacco will probably be cooked and deteriorate. Each type has its personal optimal temperature. When it’s reached, the pile has to be opened to cease the heating process and a new pile is constructed with cooled down tobacco. The outside tobaccos go inside and vice-versa. As an example, a darkish air cured tobacco accepts a temperature up to about 130ºF. And disaster can begin at 140ºF.